So dang it all started last Saturday when I hauled that pile of wood panels into my garage for the volleyball court project. Straight outta the packaging, I knew we had issues. Warped edges like nobody’s business – one corner wouldn’t lie flat even with both knees pressing down.

The Disaster Unboxing

Slapped the first three boards together and whoop-dee-doo – gaps you could fit a pinky through between ’em. Tried forcing ’em with those metal brackets but the wood just went “crack”. Nearly pissed myself when the drill bit slipped off the screw head and gouged a two-inch scar across panel number four. Whole family heard that “DAMN IT” echoing through the neighborhood.

What actually worked eventually:

  • Stomped back to Lowe’s for those heavy-duty angle brackets
  • Used leftover carpet scraps underneath as “secret cushion”
  • Screwed from underneath like my grandpa taught me fixing barn doors
  • Beat the warped planks straight with a rubber mallet for twenty dang minutes

By hour three, sweat dripping down my nose, realized the trick was putting weight on each plank BEFORE driving screws. Literally sat my fat ass on each board while drilling. Could’ve used six hands doing this solo but hey – YouTube tutorials never mention that part do they?

The Home Stretch

Got into rhythm around board seven: lay it down, sit on it, drill two pilot holes, sink brass screws through brackets, yell when splinters hit my thumb. That carpet padding made all the difference – when I tossed the volleyball test-dropped from ten feet up, it actually bounced instead of going THUD like my last project.

Finished all twelve boards around midnight. Knees black and blue from kneeling on those dang brackets. But when the kids jumped on it Sunday morning without falling through? Worth every splinter and cuss word. Still got one spare bracket sitting in my toolbox though – might hang it on the wall as a “trophy”.

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