Alright, so today I gotta tell you about this crazy floor project. See, I’ve been busting my dance moves in the garage, and man, that concrete floor was killing my knees and ankles. Felt like jumping on pavement every time. Something had to give.
The Big Idea
Started thinking I needed some bounce, y’know? Saw fancy sprung floors online, but holy cow, the price! Figured, how hard could it be? Decided to go old school with wood but give it some give underneath.
Hunting Down Stuff
- Went shopping: Needed solid wood planks – settled on oak. Wanted that toughness. Found some decently priced ones at the local lumberyard, not the fancy pre-finished junk.
- Looked for squish: Needed something soft but strong underneath. Found this weird liquid rubber stuff meant for making squishy mats. Looked promising.
- Other bits: Grabbed a big ol’ tub to mix in, a trowel, a level, plenty of screws, and some plastic sheeting to protect the garage floor. Pretty basic setup.
The Messy Part
First, had to clean the garage floor real good. Swept, mopped, dried it off. Laid down that plastic sheet over the concrete.
Then, the goo. Mixed this rubber stuff according to the bucket. Thought I was being smart. Poured the first batch into the tub. Stirred it like crazy. Looked kinda weird, like thick grey pancake batter. Grabbed the trowel and started spreading it directly on the plastic over a small section.
Epic mistake. That goo started getting warm, real fast. And then… it bubbled! Like, big angry bubbles popping up everywhere. Froth like bad beer. Freaked me out! Scraped it off best I could. Had to let that mess set.
Tried again next day. Thicker mix this time, poured it into a different plastic tray I had lying around first, maybe half an inch deep. Let THAT dry out completely – took ages. Result? A stiff, rubbery slab. Okay, not perfect, but no bubbles. Good enough!
Putting it Together
Placed the rubber slabs: Cut the stiff rubber stuff into smaller squares, about the size of my hand. Placed these squares kinda like dots all over the garage floor on the plastic sheeting, leaving gaps between them. This would be my shock layer.
Laid the oak: Started putting the oak planks directly on top of these rubber dots. Pushed them close together. Thank god they were tongue-and-groove, helped lock ’em in place somewhat.
Fixing it down: Didn’t wanna glue the wood to the rubber bits – needed it to move a little. Screwed the wood planks only around the very edges, into the concrete garage floor framing. The middle area? Just floating on those rubber pads. Messed up the screw depth a couple times – too deep, too shallow – got there eventually.
Checking the level: Oh boy. Put the level on top. Saw hills and valleys! Shimmed up under some of the rubber pads with thin bits of scrap wood wherever the oak dipped too low. Tedious work, crawling around under there.
Testing It Out
First steps: Took a walk across. Weird! It had a tiny bit of bounce. Didn’t feel solid underfoot at all.
Then the jump test. Bare feet. Hopped. Felt different, for sure. Softer landings.
Full dance test: Did my usual routine. Holy cow! The difference wasn’t subtle. That hard impact shock? Almost gone. Felt springy, alive under my feet. Knees weren’t screaming afterwards.
It wasn’t a perfect gym floor. Some spots creaked. But man, the key thing? It WORKED. The oak looked great, the bounce saved my joints. Total homebrew success.