Why I Even Bothered
So, I got tired of my legs and back yelling at me every time I practiced dance moves on my concrete basement floor. Felt like jumping on a sidewalk! Needed something springy, portable ’cause I can’t rebuild the whole place, and cheap enough not to break the bank. Heard folks talking shock-absorbing floors, figured I’d give it a crack myself.
Plan Phase – Mostly Guessing
Didn’t wanna spend big bucks on fancy sprung floors. My bright idea? Layer stuff. Bottom bit eats the shock, top bit makes it smooth and solid to dance on. Simple, right? Ha!
Stuff I planned to use:
- Wood for the top (obviously)
- Something bouncy for under it
- Glue, screws, clamps – the usual garage warfare tools
The Hunt for Bounce
Tried carpet foam first. Put boards on top. Jumped. Felt like jumping on… boards over carpet foam. Zero shock absorption. Total flop. Squashed flat instantly. Then remembered those foam exercise tiles people use. Bought some cheap ones. Cut them to size under my plywood top. Jumped. Felt slightly less like concrete. But after a week? Foam tiles looked like squashed pancakes. Too weak.
So I got desperate. Went down an internet rabbit hole. Saw someone mention using recycled tire rubber mats. Found some meant for horse trailers. Thick, heavy, tough stuff. Smelled kinda weird, like old tires (obviously). Thought, “What the heck, try it.” Cut them to fit under my plywood.
Wood Whacking Headaches
Top layer needed wood good for dancing. Smooth, stable. Didn’t wanna warp. Regular plywood felt okayish, but kinda cheap and splintery near the edges. Tried sanding it super smooth. Took forever. Still felt budget.
Switched to thicker plywood – stiffer. Better. But heavy! Then tried laminate planks meant for flooring. Clicked them together on top of the rubber. Felt pretty darn smooth. Liked that. But worried about gaps letting dust into the rubber. Needed a solid sheet.
Building the Frankenstein Floor
Final plan: Shock layer = rubber horse mats. Top layer = thicker plywood. Needed to stick them together. Simple? Nope. Glue? Messy, strong smells, worried it wouldn’t hold over time evenly. Screws? Might pull through the rubber. Over-engineered it like a champ.
Cut the plywood and rubber mats exactly the same size. Plopped the ply on top. Tried using short screws around the very, very edge of the plywood into the rubber. Carefully! Too tight? Smashed the rubber flat – killed the bounce. Not tight enough? The wood shifted around. Took a few tries to find the sweet spot. Pre-drilled tiny holes in the wood, then gently screwed just enough to hold things together without squishing the life out of the rubber underneath. Like walking on eggshells.
Testing Time – Did It Actually Work?
Slapped the whole slab down on the concrete. Stood on it. Bounced a bit. Okay, promising. Did some basic dance steps. Wow! Felt… different! Softer landing. Less jarring thud in my knees. Actual bounce! Tapped my heel – solid sound on top, but the shock soaked up underneath. Sweet relief!
Is it perfect? Nah. It’s heavy (that rubber!) but still portable enough for me to shift alone. The rubber smell faded mostly after a couple weeks airing out. Looks surprisingly legit. Not some janky pile of junk. Does it absorb shock? Heck yes, way better than my concrete floor or those foam tiles. Knees thank me.
Was It Worth the Hassle?
Honestly? For my needs, yeah. Saved a bundle, learned a bunch (mostly how heavy rubber mats are!), and ended up with a floor that means I can dance longer without feeling like I got beat up. Wood on top, smelly rubber eating the shock below – not too shabby!