My volleyball club needed better flooring fast, and man, this removable sleeper idea hit me. Grabbed some basic tongue-and-groove wooden planks – nothing fancy, just regular stuff from the big hardware store. Figured it’d be cheaper and easier to move than building something permanent.
The Big Haul & Unpacking Chaos
First step? Getting all that wood home. Borrowed my buddy’s pickup truck – thank goodness. Stacked it all in the garage. Opening those bundles, wood dust everywhere, and that fresh-cut smell hitting you. Counted the planks twice, ’cause you know how it is, always seems like you’re short one.
Laid out the tools on the garage floor:
- Rubber mallet (gotta protect those plank edges!)
- Carpenter’s square
- Chalk line
- Measuring tape (my old, slightly bent one)
- Pencil sharpener (for marking lines)
- Straight edge plank
Kept it simple. No fancy power tools needed for just snapping boards together.
Let the Clicking & Hammering Begin
Started in the corner of the garage, the flattest spot I had. Took that first plank, tongue facing out obviously. Dropped the second one down at an angle – maybe 30 degrees? – pushed it in close to the first one’s groove. Then tapped the long edge with the mallet. Click. Felt stupidly satisfying. That sound meant it was locked.
Checked the joint tightness. Pulled gently – good, no gap. Moved down the row. Did maybe five planks. Stopped. Measured diagonally from corner to corner on my little square. Equal! Sweet, things were square so far. Used the chalk line to snap a straight guide line across the planks to keep ’em true. Sweating buckets already, garage felt like a sauna.
Kept clicking and tapping. Every few rows, shifted the starting plank end by half its length. Breaks the joints up, makes the whole floor stronger. Used that straight edge plank constantly, sliding it over the surface. Found a couple slightly bowed pieces early. Set them aside. Not worth the headache.
Big Problems & Sweaty Solutions
Then came Problem Number One. The floor was getting wider than I planned. Walls closing in! The planks were swelling just a bit, enough to throw things off. Had to disassemble a whole section. Painful. Started leaving a tiny gap, barely a credit card thickness, between the floor edge and the garage wall for wiggle room. Lesson learned: wood breathes.
Problem Number Two: Getting the last plank in. Always tight. Had to use that old crowbar trick. Levered it gently against the wall gap, pried the second-to-last plank over just enough to squeeze the final one’s tongue into the groove. Did some final taps. Took way longer than I thought, felt like wrestling an octopus.
The Moment of Truth
Stood back. Sweaty mess. Floor looked pretty darn good. Stepped on it. Felt solid under my sneakers. No creaks? Nice! Grabbed a volleyball, dropped it from shoulder height. Bounced back clean and true. No weird wobble. Took a practice dive (okay, more of a controlled stumble). Rolled, popped back up. Floor held. Success!
Best part? Testing the removable bit. Carefully pried up a corner plank. Popped it loose. Then the next one beside it came out much easier. Stacked ’em neatly against the wall. Whole section stored flat in minutes. Exactly what I wanted. Assembly the next time went way faster, maybe half an hour.
Final Takeaways
Definitely not perfect craftsmanship. Got some splinters, had sore thumbs from the mallet hits. But man, that floor is tough. Easy clicks for assembly, easy prying for breakdown. Shows you can get strong results without spending a fortune. Worth every splinter. Team loves it.