So gym flooring costs. Who knew? Thought I’d just slap down some cheap mats and call it a day. Big mistake. Here’s exactly how it went down.

First, measured my garage workout space. Pulled out the tape measure – 10 feet by 12 feet. Easy math right? Wrong. Totally forgot about the workout bench footprint and weight rack corners. Went back with chalk and traced everything. Needed way more coverage than just the empty floor space.

Then came the shopping nightmare. Searched “gym flooring” online. Prices jumped everywhere. Found these rubbery roll things that looked like cowhide for stupid money. Nearly choked. Cheapo foam tiles felt like stepping on stale bread. Finally walked into a proper fitness supply warehouse. Guy showed me three options:

  • 6mm rubber puzzle pieces ($1.59/sqft)
  • 8mm solid rubber rolls ($2.80/sqft)
  • Those fancy interlocking tiles with fake wood grain ($3.25/sqft)

Got samples. Dropped a 45lb plate on each. Thin puzzle pieces dented like playdough. Fancy tiles cracked at the edges. Went with the basic rolls – cheapest that didn’t feel like trash.

Installation day disaster. Rolled out first section. Perfect. Second roll? Had to cut around support poles. Measured four times. Still hacked a jagged hole. Third roll wouldn’t lay flat – warped from storage. Had to weight it down with dumbbells for two days while the glue dried.

Total cost slapped me hard:

  • 120 sqft rubber rolls: $336
  • Adhesive & seam tape: $38
  • Utility knife blades: $12 (went through six)
  • Two evenings of swearing: priceless

Thought I’d save money by skipping underlayment. Wrong. Dropped a kettlebell week later – concrete dust puffed through the seams like damn confetti. Ended up buying foam underlayer anyway. Another $85 down the drain.

Biggest surprise? How much crap gets trapped underneath. Sweat drips, chalk dust, rubber crumbs – all hides between mats. Pulled everything up after six months. Gross doesn’t begin to describe it. Now I vacuum underneath every damn month.

Final takeaway? Don’t cheap out. That half-price foam garbage warps faster than politicians telling truth. Just get proper rubber. Costs more upfront but doesn’t turn your gym into a junkyard.

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